Indlela Yokubala Isivinini Sokufaka Iimbiza

Ukubala inani lezibhalayi ezifakwa ngamashini akho ngomnye usuku kuyisiseko esibalulekileyo kwizibone zonke ezenza imithwalo noma ezifaka amabhalayi. Kuyilungiselelo lokubala inani lezitshixo ozikhabisa ngazo ngomnye usuku ukuba uthatha isikhumba sokukhamba kwezitshixo. Ukuzazi le nombolo, unokuplanisa inani lezinto ozikwenza, uzithenge, nokufumana imali. KuJiede, sizisiza izibone ukuzenza oku kuhle ukuze zibe nezimpumelelo. Akunye kuphela ukuba nezishini; sizicinezela ukuba imikhiqizo ezisetyenziswa ngokuphakamisayo isenza inkqubo yayo ngokukhulu kakhulu kwena. Ukuzazi ukuphatha kwemithombo kusiza ukuvikela ukungakho kwemithombo xa umkhangeli uyafuna, futhi ukuvikela ukwenza intshayele enkulu kakhulu eyakhiwa. Ngoko ke ukuziqonda nokubala isivinini sokufaka emazibuko sikhulu kakhulu kubantu abafuna ukwenza inkqubo yokuwathengisa ngokukhulu.

Abathengi banezinto ziphi zokwenza inkqubo yokuwathengisa ngokukhulu?

Xa uvunywe iibhokisi ngokukhulu, uyazi ubungakanani bokugqina kwakho njengomthwalo wokuphambuka. Yithimba isikole sasejuice esikhulu, bonke bafuna isilinganiso esisha. Ukuba akuzange uzazi ukuba i-Jiede filling line iyagqina iibhokisi zingakanani ngamuhla okanye ngamihla, ungalibonisa kakhulu kunokugqinwa. Oku kuyenza abakwenzi abasemthwendeni bakubulawule, kwaye akabazali kubuya. Ngoko ke, ngaphambi kokuxhuma umntu ovela kwi-raw stuff okanye iipackaging, kufuneka uze nendlela yokujonga ubungakanani bokugqina kwe-machines ze-Jiede. Umzekelo, ukuba i-Jiede bottle filling line igqina iibhokisi ezingu-50 ngumzuzu, oko kukwi-3,000 ngamuhla (50*60). Xa iqhina amasemu e-8, iibhokisi ezingu-24,000 ngamihla. Oku kubalulekile, kusiza ukuba ubhaliswe ukuba ubuyela iibhokisi zasejuice, izinto zasefruit zizakubuyelwa, neecaps zizakusebenziswa. Ukuba isitolo esikhulu sifuna isilatholi esikhulu, uba yintoni xa iline ukugqina oku, okanye ubonisa ubungakanani obukhoyo kwaye uba yintoni xa kufuneka ukubonisa isikhathi sokugqina. Kusiza ukubeka iimpahla ezipheleleyo. Ukuba i-machine ye-Jiede iyagqina ngokukhawuleza kwaye iyasebenza ngokuvamile, iyagqina ngokuchanekileyo, kungakwazi ukubhala impahla enkulu kubakwenzi abavunywe ngokukhulu. Ngokwesinye isandla, ukuba ibe ngokuchanekileyo, faka impahla kwaye vumela iisilatholi ukuba zibe ngokuchanekileyo ukubadala ubungakanani obukhoyo, kodwa akayi ukubadala abantu abasebenza. Fumanisa nakho i-downtime. Iimachine, nangokubalulekileyo kwe-Jiede, zifuna ukuthutha okanye ziyakwenzela isiphumo ngokuthile. Ngoko ke, xa kubhalwa ubungakanani, kufuneka ube ngokuchanekileyo. Mhlawumbi uba yintoni xa ubhala ngokuchanekileyo i-22,000, akayi ngokupheleleyo i-24,000, kubekho indawo yokuthatha isikhathi sokuthanda. Oku kusiza ukungabonisa kakhulu. Ukujonga ubungakanani bokugqina kwe-Jiede kusiza ukuplanisa ukuphambuka. Ukuba ubungakanani obukhoyo bubalulekile, kufuneka ukongeza isilatholi esinye okanye ukuguqulela. Ngenxa yoko, uya kubekwe.

Izinto Ezibalulekileyo Ukuvumela Ukuphakamisa Ukuprodukisa

Phakamisa ukuprodukisa kwakho kwezilayini yokufaka amabhotile ka-Jiede ngokujonga izinto eziphakade, wenza konke kube lula njengomkhili ophakathi kwezilayini. Khetha umshiyana wemoto; kufuneka ungeni omuhle, isilahlazo, injinia engeziwe ukuze uqale kakhulu. Kwi-zilayini za-Jiede, jonga iindawo ezibalulekileyo. Okokuqala, ispeed yemashini ka-Jiede ibalulekile, kodwa akuyiyo kuphela. Umyalelo wokufaka ngamabhotile ngomzuzu ungakanani? Le nto ibizwa ngokuba yi-cycle time ngamabhotile. Ukuba ufaka ngamzuzu emibili kuyimnandi, kodwa kungaba ngamzuzu emashumi elishumi nesibhozo ngoba ipozisheni ayikwazi ukubaluleka okupheleleyo okanye ukusukubha kwe-cap ayikwazi ukubaluleka okupheleleyo. Kufuneka wazi ixesha elipheleleyo leendawo zonke. Enye, ixesha lokuguqula. Ixesha lokuguqula uhlobo lwamabhotile okanye iprodukthi. Ukuba kunezirayithi ezahlukeneyo, ukuguqula kwi-apple ku-orange kuzakuthatha ihou eyodwa ukuchaphaza nokugcina izilayini za-Jiede, oko kukho ihou eyodwa engenakuprodukisa. Yenza ukuba kuncinwe ngokusebenzisa iinkithi zokugcinwa phambi kokuguqula okanye ukufunda abasebenzi ngokucacileyo, ukuze uphakamise ukuphambuka kwakho. Ubukhulu beemabhotile neemacaps bafuneka bane ubukhulu. Ukuba bane ubude obungafanayo, baya kubhoka imashini kwaye baya kususa. Ukuba iemacaps ayingafitanga, ukusukubha kuya kubhekiswe kwiintlanga kwaye kuya kususa. U-Jiede ubuyiselwe kwi-standard, kodwa ukusebenzisa iimpahla ezine ubukhulu obupheleleyo ziyindlela esebenzayo. Emva koko, indima yabantu. Abasebenzi baphepha u-Jiede umthwalo wokuhlola iconteyini bafundiswe ngokumangalisayo? Bazi ukuthintela imibuzo? Basesebenza ngokuvamile? Babhekise imibuzo emnye endaweni yabo kusasa, bakhokele isikhathi. U-Jiede uyavuma ukufundisa ngokupheleleyo. Kwanase, umsindo wemithombo. Imibhokisi ibuyela kumfihli ngokukhawuleza? Imibhokisi efihlwe ibuyela ngokukhawuleza ukuze ibone indawo? Kunezinkundla ezikhubaza ukuphuma kwemiphumela. Umzekelo, ukuba umhlanganisi awukwazi ukubambisana nomfihli we-Jiede, kuzoba nezimbhokisi ezingalihlanganisiweyo ziyadonsa. Ukuchaphazela ngokupheleleyo kubalulekile kakhulu. Imashini ye-Jiede iyachaphazwa ngokupheleleyo, iyaqhubeka ngokungafihli. Umzekelo, njengomoto ongakwazi ukushintsha i-oil, imibuzo ibuya. Ukuchaphazela ngokupheleleyo kuhlinzeka amapharti abe nemandla, ibhala ngokuvamile. Ekugcineni, iprodukti yena. Iziphakade zinomthwalo ophakade zinomkhawulezo ongafanele kwezincinci. Ngoko-ke ubukhulu bokufihla buyashintsha ngokufihla. Ngokubheka konke – ispeed yemashini, ukushintsha, imithombo, umsebenzisi, umsindo, ukuchaphazela, kunye neprodukti – ungene kwi-Jiede line ngokuvamile, ungene kumiphumela emininzi.

Kuphi kufuneka kufumanwa inkcazelo ekhululekileyo ngokufihla kwe-bottle filling line capacity ngokukhulu?

Xa kufuneka kubhalwe ngokukhawuleza ukuba iibhotali zingakanani eziqondileyo ziyakwenzela ukusuka kwiimpendulo ezinkulu, baphendula abakwazi abanamandla okukhuluma ngokuthembekileyo. Ngoko ke, iiguide zibonisa indlela enobugcwele. Indawo enkulu kwiimfundo yokwenza iimashini zokufaka. Ngokujonga u-Jiede bottle filling equip, umthombo wabo wobugcwele. Bazi iimashini ngokupheleleyo, bakhuselela ukubala okufunekayo. Bekubona izibalo ezinkulu.

Kwakhona, abasizathu abanamandla kwiintshumayelo. Bangakhangela indlela yokusebenza, bakabone ispeed yebhotali xa zihamba, ixesha lokufaka, nokuziphatha kwemiseko yokuproduce. Bakusiza ukuzisa kumangaliso. Ngamanye amaxesha, iimpali zase-ntlanzi zika-Jiede zibonisa iindlela ezilungileyo. Kodwa xa kuyisigaba esikhulu, kubalulekile ukufumana iinombolo ezilungileyo ngokuthelekisa ngqo noma ngokusizathu.

Izixhobo Zokuphambuka Kwiindikasi Zokubhala Iibhotali Ngokukhulu

Ukubhala iibhotali ngokukhulu, qiniseka ukuba ilayini iyakwazi ukuphambuka, uyabona iindikasi. Ngoko ke, njengoko kukho iindidi zomthwalo. Okokuqala, isivinini sokuproduce. Ubani nabhotali othanda ukufaka ngamahora ngomso? Ukubhala ngokukhulu, sibiza ngokuphambuka!

Isikhathi sokuphakamisa imishini. Isikhathi esinye sesithili esigqibelela kumshini wokuphakamisa. Kuncane, kuphakamisa kwaye kufutshane. Nqanaba lelinye elipheleleyo. Kuncane phakathi kwemishini kubalulekile. Ukuqiniseka kwezinye zizinto eziqinisekileyo, ukuba ziyasebenza kangakanani akasenzi ukuchitha okanye ukuchitha nokuhlelwa. Ukusuka kwi- bulk kufuneka ukusebenza ngokupheleleyo. Imishini ye-Jiede yadilwe ngokufanelekileyo kulezi zinto.

Ukulinganisa Isilinganiso se-Machine Yokuphakamisa Iisithili Ukusuka Kwinkqubo Eningi

Yenza isivumelwano sesithili, uphakamise amasithili amaningi. Faka imishini ye-Jiede ayakwenzela iziseko ezininzi, yenza ubungakanani. Ngoko ke ungalungiselela iindlela zokuphakamisa. Qala ngokukhanya kwemishini, amasithili ngomzuzu (BPM). Ngokuthi u-Jiede uyakwenzela i-50 BPM.

Okulandelayo, isikhathi sokusebenza. Amasithili angama-8 ngomnye wesuku, 8x60=480 amaminithi. 50x480=24,000 amasithili. Ukupheleleyo kungakho kwi-24,000 ngamasithili angama-8. Kodwa kukho isikhathi esiphakade. Faka isikhathi sokuguqula izizekelo, izihlobo, ukuchitha. Abaqophi bafaka isikhathi sokuzinikela ngokwenene kwi- high-volume umaseko wokufakela amathanga kwinkqubo yokubhulke.